2:The machine consists of a control system, operating system, cleaning system, cleaning agent return system, rinsing system, drying system, and filtration system. The machine uses electricity and compressed air as energy, and manually places the stencil into the cleaning room. After setting the cleaning, rinsing, drying and other related parameters on the touch screen, press the start button, and the stencil will be automatically cleaned and rinsed. and dry. When the set cleaning process ends, it automatically stops running and resets to implement the next work process. This machine is very convenient for workers to clean the stencil, greatly improving production efficiency and quality. It is a new, high-performance, fully automatic cleaning equipment. The equipment uses water-based liquid cleaning agents and tap water or DI water for rinsing, without any safety hazards and without harm to personnel.
Feature:
●High-pressure spray system specially used for cleaning stencils, misprinted plates, printing machine scrapers, etc. with water-based cleaning fluid.
●Double liquid tank, equipped with heating system to meet cleaning, rinsing and hot air drying needs.
●Process flow: cleaning agent cleaning - cleaning agent reflux - water rinsing (open/closed loop) - hot air drying.
●Preparation of advanced fully automatic touch screen operation software makes program file saving and use extremely simple.
●System counting function can automatically accumulate the number of cleaning stencils and the number of cycle filtrations.
●Liquid and pump pressure can be displayed through the panel pressure gauge to provide timely feedback on the equipment operating status.
●The spray pressure is monitored by a pressure sensor. If it exceeds the set pressure range, an alarm will be issued.
●Liquid flows back directly to reduce liquid consumption
●The overall stainless steel body is sturdy and durable, resistant to acidic, alkaline and other cleaning fluids.
●High-pressure fan + hot air drying, the drying effect is faster and more thorough.
●It can directly clean 2 screens at a time, which has a lower operating cost compared to cleaning 1 screen at a time. On average, only 50-150 ml of liquid is needed for each screen per cleaning.，Lower operating costs. Each cleaning of the steel mesh only requires less than 200ml of cleaning agent. After cleaning, the compressed air recovery pipe and pump residual liquid are used, which can reduce liquid consumption by 50%.
Image:
Specificaiton:
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Applicable steel mesh size |
L750 × W750 × H40 (mm) ×2 [Extra large sizes need to be customized] |
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Equipment dimensions |
L1600×W1400×H1850 (mm) |
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Maximum volume of liquid tank |
60L×2PCS |
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Optimum liquid usage |
40L×2PCS |
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Cleaning and rinsing method: |
A set of double-sided spray bar nozzles moving left and right isobaric spray liquid for cleaning and rinsing |
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Drying method: |
bilateral left and right moving compressed air knife air cutting + hot air drying |
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Cleaning fluid isolation time |
40S |
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Cleaning time |
2-5min(for reference only) |
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Rinse time |
1-3min(for reference only) |
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Drying time |
2-5min(for reference only) |
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Filtration system (first level) |
First level filter: (filters impurities and labels) |
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Filtration system (secondary) |
Secondary filter: (filters solder paste and rosin particles) |
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Cleaning liquid recovery filter (three-stage) |
5μm filter element (filters: solder paste, rosin, red gum and pollutants and other particles) |
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Rinsing liquid discharge filter (three-stage) |
5μm filter element (filters: solder paste, rosin, particles such as red glue and pollutants) |
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Liquid heating temperatureRoom |
temperature ~ 60℃ (temperature can be set) |
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Electrical external air source |
0.4～0.6 (Mpa) |
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Water source pressure |
0.2～0.3(Mpa) |
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Exhaust port size |
Φ125×H25(mm) |
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Power supply AC380V 50HZ |
AC380V 50HZ /Total power is about 30KW |
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Machine net weight: about |
about 650Kg |
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Material name |
brand |
Origin |
|
Clean the pump |
Southern Pump |
China |
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Filling and discharging diaphragm pump |
Sachiel |
China |
|
fan |
Hua Chang |
Taiwan, China |
|
PLC |
Mitsubishi |
Japan |
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Temperature control module |
Mitsubishi |
Japan |
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touchscreen |
Wei Lun |
Taiwan, China |
|
Solenoid valve |
FESTO(Festo) |
Germany |
|
stepper motor |
Research and control |
Shenzhen, China |
|
Ball screw |
Shanghai Banking/TBI |
Taiwan, China |
|
Proximity sensor |
Omron |
Japan |
|
Thermal overload relay |
Chint |
China |
|
contactor |
Chint |
China |
|
Intermediate relay |
Omron |
Japan |
|
Other electrical appliances |
Omron |
Japan |
|
Pipe material |
Acid and alkali resistant PPH pipe (4 tubes) |
China |
